Energy-Saving Tips for Factories and Manufacturing Facilities
Energy efficiency in manufacturing has economic and operational benefits for your company, while having a positive impact on your brand through contributing to environmental sustainability.
Energy conservation in the manufacturing industry
When you reduce energy costs in manufacturing, you can have a big impact on your bottom line. While the benefits are obvious, your business may face challenges when it comes to ways to save energy in factories. You may have limited capital, obsolete equipment you can’t afford to replace, difficulties in training employees, and complexities in implementing energy saving strategies. Still, you can do quite a bit to cut energy consumption in factories. It starts with understanding your energy usage.
How much energy do factories use?
Running equipment drives most energy consumption in factories, followed by HVAC and lighting. The most recent Manufacturing Energy Consumption Survey in 2018 found manufacturing used 78% of the energy consumed in the U.S., but innovations in processes and equipment are driving down usage. To stay competitive, your business may benefit from reducing energy costs in manufacturing operations.
Factors that affect energy consumption in manufacturing facilities
Before looking at energy-saving tips for manufacturers, it helps to account for the various factors in your operation that affect how much energy a manufacturing facility uses. Consider the following:
Types of goods being manufactured. The products you make and the processes you use will have a major impact on your energy usage.
Types of technologies being used. The type of equipment you use affects your power consumption.
Age and energy efficiency of equipment. Newer equipment is generally designed to be more energy efficient. Older equipment may not run as smoothly, consuming more power.
Size and scale of your operations. The bigger your factory, the more energy it will take to operate equipment and light and heat the space.ighting equipment and needs.
Your operating hours. If you are running 24/7, you will use more energy than if you are open from 9 to 5.
Take control of your energy
Reduce operating costs and improve your bottom line with a fixed energy rate for your retail or general merchandise store.
Ways to reduce energy costs in your manufacturing facility
The following energy-saving tips for manufacturers don’t require a large capital investment or advanced technology. Simple things can make a big difference in energy efficiency in manufacturing.
Find opportunities for improvement with an energy audit. A small business energy audit will show you where you use the most energy and where you can potentially save.
Ensure equipment is turned off when not in use. Leaving equipment idling burns energy without producing value. You may have equipment that you should unplug to avoid consuming energy with it in standby mode.
Invest in cogeneration and heat recovery. If your operations produce waste heat, you may benefit from a small scale cogeneration unit that turns that heat into electricity.
The benefits of energy efficiency for factories
Use these energy saving tips to improve energy efficiency in manufacturing. You will cut your costs, protect your business from fluctuating energy prices, and improve your competitive edge. At the same time, you’ll enhance your brand and contribute to a cleaner environment.
Learn more about reducing your energy use
Learn more about cutting energy consumption in factories and reducing energy costs in manufacturing.